Cables by Material or Structure: Precision Built from the Inside Out
At Oron Special Cables, one of the first things we ask when a client comes to us for a cable solution is: What’s the environment – and what’s the task? The answer often lies in the internal makeup of the cable: not just its voltage or category, but the structure, the materials used for insulation and shielding, and the overall design geometry.
Over the years, we’ve developed deep expertise in helping clients select cables based not only on where they’ll be used – but how they’ll perform at a microscopic level. The shape, layering, shielding, and insulation material all impact performance, safety, and longevity. In this article, I’ll take you through the critical material and structural categories we work with – and how we guide clients toward the right cable for their application.
Flat & Ribbon Cables: Compact, Organized, and Flexible
When space is limited and clarity matters, flat cables and ribbon cables are a top choice. These cables consist of multiple parallel wires running on the same flat plane, which makes them perfect for internal wiring in devices, control cabinets, and automated systems.
We regularly supply:
- Flat ribbon cables and ribbon wire cable
- 10-pin, 16-pin, and 20-pin ribbon cables
- 40-pin ribbon cable and matching 40-pin ribbon connectors
- FFC (Flexible Flat Cables)
What makes these cables especially appealing is their flexibility, easy routing, and neat appearance – ideal for control panels, printers, and compact electronics. We’ve seen them used in everything from CNC machines to test systems, where space constraints demand highly organized internal wiring.
Many of our clients also ask for flex ribbon cables or FFC flexible flat cables when they need movement-friendly wiring with a low profile. These are often paired with flat cable connectors for fast plug-and-play integration.
Shielded Twisted Pair Cables: Reliable in Noisy Environments
When your installation involves sensitive data or control signals, shielded twisted pair (STP) cables are critical. Their structure – consisting of paired conductors twisted together and wrapped in a shielding layer – significantly reduces electromagnetic interference (EMI).
We recommend:
- Shielded twisted pair cables
- Shielded twisted pair wire
- Shielded twisted pair UTP cable
- Cable shielded twisted pair
These cables are commonly used in industrial control systems, Ethernet networks, sensor arrays, and data centers. By minimizing crosstalk and external noise, they ensure reliable performance in even the most electrically “noisy” environments – such as near motors, high-voltage lines, or radio transmitters.
We frequently guide clients in selecting the right shielding type – whether foil, braid, or a combination – based on the installation environment and required flexibility. For environments where reliability equals safety, STP cables are indispensable.
Insulation That Matters: Teflon, PTFE, and Silicone
Beyond the structure of the cable lies one of the most important elements – insulation material. The right insulation not only ensures performance, but also dictates resistance to heat, chemicals, abrasion, and environmental wear.
Among the most requested in our catalog are:
- Teflon insulated wire / PTFE coated wire – These are high-performance materials with exceptional thermal stability and chemical resistance. Ideal for aerospace, defense, and industrial electronics, Teflon wires remain stable even under high temperatures and harsh environmental exposure.
- Silicone insulated wire – When flexibility is a priority – especially in high-motion or high-vibration installations – we recommend wire with silicone insulation. These wires offer outstanding heat resistance, easy routing, and long lifespan, making them excellent for robotics, medical devices, and flexible energy chains.
Choosing insulation isn’t just a technical choice – it’s a strategic one. We work closely with project engineers to evaluate exposure to temperature, oils, UV, chemicals, or repeated bending and recommend the right balance of protection and pliability.
Braided Shielding: The Hidden Hero of Signal Integrity
Shielding is often the unsung hero of cable performance. And when it comes to shielding, braided wire is one of the most effective ways to suppress interference while preserving flexibility.
We supply a range of braided shield wires, either as standalone components or as part of a complete cable structure. Braiding can be applied over conductors in:
- Shielded ribbon cables
- Shielded twisted pair designs
- Flexible silicone or Teflon cables
Braided shields offer both mechanical protection and superior EMI suppression, which is especially useful in complex industrial environments with multiple power and control lines in close proximity. They also allow for grounding, which is essential in high-precision equipment and sensitive data systems.
Tailored Connectivity: Flat Cable Connector Types
A structured cable is only as good as its connectivity. That’s why we place a strong emphasis on providing complete solutions – flat cable with connector, connector for flat cable, and connector types compatible with FFC/FFC ribbon cables.
Our stock includes:
- 10-pin flat cable with matching connectors
- 20-pin ribbon connectors
- Flat cable connector types suited for automation systems, embedded computing, and industrial signal transmission.
We help clients choose connectors based on pin count, pitch, locking mechanisms, and environmental protection (IP rating). For OEMs and panel builders, pre-terminated cables can drastically reduce assembly time and error.
The Oron Special Cables Advantage
When it comes to cables by material or structure, there is no universal standard – there’s only what you need for your system. That’s where our expertise makes a difference. Whether you’re specifying a Teflon cable for high-temperature stability, or a shielded flat ribbon cable to fit a tight routing space in your assembly, we help you choose, configure, and deliver the right solution – backed by global partners and tested to the highest international standards.
From structure to shielding, from insulation to interface – we consider every layer, every connector, and every condition. Because at Oron Special Cables, we don’t just supply wire – we build the connection between performance and reliability.
👉 Let’s talk about your structural cable requirements. Contact us now and let’s engineer the right solution, together.